9 AFLglobal com 1 (800) 866-7385 © 2016, AFL, all rights reserved PP-3-00817, Revision 9, 11 13 2023 Specifications are subject to change without notice Copperclad Steel Wire 9 Copperclad Steel Wire—High Strength/Extra High Strength High Strength (HS) and Extra High Strength (EHS) copperclad steel wire provides the same conductivity and corrosion resistance as copper while maintaining the high strength of steel Frequently used for overhead ground wire and messenger wire, HS and EHS copperclad Steel Wire can resist mechanical damage caused during installation plus electrical damage during a fault condition The core carbon steel is bonded with a uniform layer of oxygen-free coppercladding to ensure that the copper will not flake, crack or peel when the wire is twisted, installed or buried 7-strand Copperclad Steel Wire Specifications and Ordering Information 30% CONDUCTIVITY—HIGH STRENGTH CONDUCTOR SIZE STRANDS AFL NO. OVERALL DIAMETER AREA MIN. BREAKING LOAD WEIGHT/LENGTH NOM. DC RESISTANCE AWG in. mm cmil (mm^2) lbf kgf lbs/kft kg/km Ω/kft Ω/kM 19#4 19 CCS19043H 1 022 25 95 793,000 401 8 65264 29603 2231 3 3320 5 0 0442 0 1451 19#5 19 CCS19053H 0 910 23 10 628,700 318 6 53893 24445 1768 8 2632 3 0 0558 0 1830 19#6 19 CCS19063H 0 810 20 57 498,600 252 6 44456 20165 1403 0 2087 9 0 0703 0 2307 19#7 19 CCS19073H 0 722 18 33 395,600 200 5 36629 16615 1113 2 1656 6 0 0886 0 2908 19#8 19 CCS19083H 0 643 16 32 313,700 159 0 30123 13663 882 7 1313 6 0 1118 0 3667 19#9 19 CCS19093H 0 572 14 53 248,700 126 0 24727 11216 699 6 1041 2 0 1410 0 4626 4/0 19 CCS4/03H 0 528 13 40 211,500 107 2 21030 9539 595 0 885 5 0 1658 0 5440 19#10 19 CCS19103H 0 510 12 94 197,300 100 0 20431 9267 555 1 826 1 0 1777 0 5831 7#4 7 CCS07043H 0 613 15 57 292,200 148 1 24045 10906 818 8 1218 5 0 1195 0 3922 7#5 7 CCS07053H 0 546 13 86 231,600 117 4 19855 9006 649 1 966 0 0 1508 0 4947 7#6 7 CCS07063H 0 486 12 34 183,700 93 1 16379 7429 514 9 766 2 0 1901 0 6237 7#7 7 CCS07073H 0 433 11 00 145,800 73 9 13495 6121 408 5 607 9 0 2396 0 7861 2/0 7 CCS2/03H 0 414 10 51 133,100 67 4 12324 5590 373 1 555 2 0 2624 0 8608 7#8 7 CCS07083H 0 386 9 79 115,600 58 6 11098 5034 323 9 482 1 0 3021 0 9913 1/0 7 CCS1/03H 0 368 9 35 105,600 53 5 10135 4597 295 8 440 2 0 3308 1 0855 7#9 7 CCS07093H 0 343 8 72 91,610 46 4 9110 4132 256 7 382 1 0 3812 1 2507 7#10 7 CCS07103H 0 306 7 76 72,690 36 8 7527 3414 203 7 303 1 0 4805 1 5764 3#4 3 CCS03043H 0 440 11 18 125,200 63 4 10877 4934 350 2 521 2 0 2784 0 9132 3#5 3 CCS03053H 0 392 9 96 99,260 50 3 8982 4074 277 6 413 2 0 3511 1 1520 3#6 3 CCS03063H 0 349 8 86 78,730 39 9 7409 3361 220 2 327 7 0 4427 1 4524 3#7 3 CCS03073H 0 311 7 90 62,470 31 7 6105 2769 174 7 260 0 0 5580 1 8306 3#8 3 CCS03083H 0 277 7 04 49,540 25 1 5020 2277 138 6 206 2 0 7036 2 3084 3#9 3 CCS03093H 0 247 6 27 39,260 19 9 4121 1869 109 8 163 4 0 8877 2 9126 3#10 3 CCS03103H 0 220 5 59 31,150 15 8 3405 1545 87 1 129 7 1 1189 3 6709 #2 AWG 7 CCS02STR3H 0 258 6 55 51,770 26 2 5416 2457 145 1 215 9 0 6746 2 2132 #4 AWG 7 CCS04STR3H 0 204 5 18 32,370 16 4 2691 1221 90 7 135 0 1 0790 3 5399 #2 AWG 1 CCS01023H 0 258 6 54 66,370 33 6 6069 2753 184 2 274 1 0 5210 1 7093 #4 AWG 1 CCS01043H 0 204 5 19 41,740 21 2 3817 1731 115 8 172 4 0 8284 2 7180 #6 AWG 1 CCS01063H 0 162 4 12 26,250 13 3 2600 1180 72 8 108 4 1 3172 4 3216 #8 AWG 1 CCS01083H 0 129 3 26 16,510 8 4 1762 799 45 8 68 2 2 0941 6 8704 #9 AWG 1 CCS01093H 0 114 2 91 13,090 6 6 1446 656 36 3 54 0 2 6421 8 6683 #10 AWG 1 CCS01103H 0 102 2 59 10,380 5 3 1195 542 28 8 42 9 3 3301 10 9254 10 AFLglobal com 1 (800) 866-7385 © 2016, AFL, all rights reserved PP-3-00817, Revision 9, 11 13 2023 Specifications are subject to change without notice Copperclad Steel Wire 10 Copperclad Steel Wire—High Strength (cont.) Specifications and Ordering Information 40% CONDUCTIVITY—HIGH STRENGTH CONDUCTOR SIZE STRANDS AFL NO. OVERALL DIAMETER AREA MIN. BREAKING LOAD WEIGHT/LENGTH NOM. DC RESISTANCE AWG in. mm cmil (mm^2) lbf kgf lbs/kft kg/km Ω/kft Ω/kM 19#4 19 CCS19044H 1 022 25 95 793,000 401 8 58738 26643 2251 7 3350 9 0 0331 0 1087 19#5 19 CCS19054H 0 910 23 10 628,700 318 6 48719 22099 1785 0 2656 3 0 0418 0 1371 19#6 19 CCS19064H 0 810 20 57 498,600 252 6 40353 18303 1415 8 2106 9 0 0527 0 1729 19#7 19 CCS19074H 0 722 18 33 395,600 200 5 33373 15138 1123 3 1671 7 0 0664 0 2179 19#8 19 CCS19084H 0 643 16 32 313,700 159 0 27541 12492 890 8 1325 6 0 0837 0 2747 19#9 19 CCS19094H 0 572 14 53 248,700 126 0 22681 10288 706 0 1050 7 0 1057 0 3466 4/0 19 CCS4/04H 0 528 13 40 211,500 107 2 19289 8749 600 4 893 6 0 1242 0 4076 19#10 19 CCS19104H 0 510 12 94 197,300 100 0 18753 8506 560 2 833 6 0 1332 0 4369 7#4 7 CCS07044H 0 613 15 57 292,200 148 1 21640 9816 826 3 1229 7 0 0896 0 2938 7#5 7 CCS07054H 0 546 13 86 231,600 117 4 17949 8142 655 0 974 8 0 1130 0 3707 7#6 7 CCS07064H 0 486 12 34 183,700 93 1 14867 6743 519 6 773 2 0 1424 0 4673 7#7 7 CCS07074H 0 433 11 00 145,800 73 9 12295 5577 412 2 613 5 0 1795 0 5890 2/0 7 CCS2/04H 0 414 10 51 133,100 67 4 11229 5093 376 5 560 2 0 1966 0 6450 7#8 7 CCS07084H 0 386 9 79 115,600 58 6 10147 4602 326 9 486 5 0 2264 0 7428 1/0 7 CCS1/04H 0 368 9 35 105,600 53 5 9266 4203 298 5 444 3 0 2479 0 8133 7#9 7 CCS07094H 0 343 8 72 91,610 46 4 8356 3790 259 1 385 6 0 2856 0 9371 7#10 7 CCS07104H 0 306 7 76 72,690 36 8 6909 3134 205 6 305 9 0 3600 1 1812 3#4 3 CCS03044H 0 440 11 18 125,200 63 4 9790 4440 353 4 526 0 0 2086 0 6843 3#5 3 CCS03054H 0 392 9 96 99,260 50 3 8120 3683 280 2 416 9 0 2631 0 8632 3#6 3 CCS03064H 0 349 8 86 78,730 39 9 6725 3051 222 2 330 7 0 3317 1 0883 3#7 3 CCS03074H 0 311 7 90 62,470 31 7 5562 2523 176 3 262 4 0 4181 1 3716 3#8 3 CCS03084H 0 277 7 04 49,540 25 1 4590 2082 139 8 208 1 0 5272 1 7297 3#9 3 CCS03094H 0 247 6 27 39,260 19 9 3780 1715 110 8 164 9 0 6652 2 1823 3#10 3 CCS03104H 0 220 5 59 31,150 15 8 3125 1418 87 9 130 8 0 8384 2 7506 #2 AWG 7 CCS02STR4H 0 258 6 55 51,770 26 2 4971 2255 146 4 217 9 0 5054 1 6583 #4 AWG 7 CCS04STR4H 0 204 5 18 32,370 16 4 2579 1170 91 5 136 2 0 8085 2 6524 #2 AWG 1 CCS01024H 0 258 6 54 66,370 33 6 5462 2477 185 8 276 6 0 3904 1 2808 #4 AWG 1 CCS01044H 0 204 5 19 41,740 21 2 3435 1558 116 9 173 9 0 6207 2 0366 #6 AWG 1 CCS01064H 0 162 4 12 26,250 13 3 2360 1071 73 5 109 4 0 9870 3 2382 #8 AWG 1 CCS01084H 0 129 3 26 16,510 8 4 1611 731 46 2 68 8 1 5691 5 1479 #9 AWG 1 CCS01094H 0 114 2 91 13,090 6 6 1326 602 36 6 54 5 1 9797 6 4951 #10 AWG 1 CCS01104H 0 102 2 59 10,380 5 3 1097 497 29 1 43 3 2 4952 8 1863 11 AFLglobal com 1 (800) 866-7385 © 2016, AFL, all rights reserved PP-3-00817, Revision 9, 11 13 2023 Specifications are subject to change without notice Copperclad Steel Wire 11 Copperclad Steel Wire—Extra High Strength Specifications and Ordering Information 30% CONDUCTIVITY—EXTRA HIGH STRENGTH CONDUCTOR SIZE STRANDS AFL NO. OVERALL DIAMETER AREA MIN. BREAKING LOAD WEIGHT/LENGTH NOM. DC RESISTANCE AWG in. mm cmil (mm^2) lbf kgf lbs/kft kg/km Ω/kft Ω/kM 19#4 19 CCS19043E 1 022 25 95 793,000 401 8 77501 35154 2231 3 3320 5 0 0442 0 1451 19#5 19 CCS19053E 0 910 23 10 628,700 318 6 64887 29432 1768 8 2632 3 0 0558 0 1830 19#6 19 CCS19063E 0 810 20 57 498,600 252 6 53860 24431 1403 0 2087 9 0 0703 0 2307 19#7 19 CCS19073E 0 722 18 33 395,600 200 5 44497 20184 1113 2 1656 6 0 0886 0 2908 19#8 19 CCS19083E 0 643 16 32 313,700 159 0 36577 16591 882 7 1313 6 0 1118 0 3667 19#9 19 CCS19093E 0 572 14 53 248,700 126 0 29690 13467 699 6 1041 2 0 1410 0 4626 4/0 19 CCS4/03E 0 528 13 40 211,500 107 2 25250 11453 595 0 885 5 0 1658 0 5440 19#10 19 CCS19103E 0 510 12 94 197,300 100 0 24219 10986 555 1 826 1 0 1777 0 5831 7#4 7 CCS07043E 0 613 15 57 292,200 148 1 28553 12951 818 8 1218 5 0 1195 0 3922 7#5 7 CCS07053E 0 546 13 86 231,600 117 4 23906 10843 649 1 966 0 0 1508 0 4947 7#6 7 CCS07063E 0 486 12 34 183,700 93 1 19843 9001 514 9 766 2 0 1901 0 6237 7#7 7 CCS07073E 0 433 11 00 145,800 73 9 16394 7436 408 5 607 9 0 2396 0 7861 2/0 7 CCS2/03E 0 414 10 51 133,100 67 4 14972 6791 373 1 555 2 0 2624 0 8608 7#8 7 CCS07083E 0 386 9 79 115,600 58 6 13476 6113 323 9 482 1 0 3021 0 9913 1/0 7 CCS1/03E 0 368 9 35 105,600 53 5 12307 5582 295 8 440 2 0 3308 1 0855 7#9 7 CCS07093E 0 343 8 72 91,610 46 4 10938 4962 256 7 382 1 0 3812 1 2507 7#10 7 CCS07103E 0 306 7 76 72,690 36 8 8923 4047 203 7 303 1 0 4805 1 5764 3#4 3 CCS03043E 0 440 11 18 125,200 63 4 12917 5859 350 2 521 2 0 2784 0 9132 3#5 3 CCS03053E 0 392 9 96 99,260 50 3 10815 4905 277 6 413 2 0 3511 1 1520 3#6 3 CCS03063E 0 349 8 86 78,730 39 9 8977 4072 220 2 327 7 0 4427 1 4524 3#7 3 CCS03073E 0 311 7 90 62,470 31 7 7416 3364 174 7 260 0 0 5580 1 8306 3#8 3 CCS03083E 0 277 7 04 49,540 25 1 6096 2765 138 6 206 2 0 7036 2 3084 3#9 3 CCS03093E 0 247 6 27 39,260 19 9 4948 2245 109 8 163 4 0 8877 2 9126 3#10 3 CCS03103E 0 220 5 59 31,150 15 8 4037 1831 87 1 129 7 1 1189 3 6709 #2 AWG 7 CCS02STR3E 0 258 6 55 51,770 26 2 6420 2912 145 1 215 9 0 6746 2 2132 #4 AWG 7 CCS04STR3E 0 204 5 18 32,370 16 4 4014 1821 90 7 135 0 1 0790 3 5399 #2 AWG 1 CCS01023E 0 258 6 54 66,370 33 6 7207 3269 184 2 274 1 0 5210 1 7093 #4 AWG 1 CCS01043E 0 204 5 19 41,740 21 2 4532 2056 115 8 172 4 0 8284 2 7180 #6 AWG 1 CCS01063E 0 162 4 12 26,250 13 3 3151 1429 72 8 108 4 1 3172 4 3216 #8 AWG 1 CCS01083E 0 129 3 26 16,510 8 4 2139 970 45 8 68 2 2 0941 6 8704 #9 AWG 1 CCS01093E 0 114 2 91 13,090 6 6 1736 788 36 3 54 0 2 6421 8 6683 #10 AWG 1 CCS01103E 0 102 2 59 10,380 5 3 1416 642 28 8 42 9 3 3301 10 9254 13 AFLglobal com 1 (800) 866-7385 © 2016, AFL, all rights reserved PP-3-00817, Revision 9, 11 13 2023 Specifications are subject to change without notice Copperclad Steel Wire 13 CCS01064D-JV Step 1—Catalog Number CATALOG NUMBER (NOT ALL SIZES LISTED) CONDUCTOR CONFIGURATION 30% CONDUCTIVITY 40% CONDUCTIVITY #6 Jacketed CCS01064D-JV* #4 Jacketed CCS01044D-JV* #2 Jacketed CCS01024D-JV* #4 Stranded Jacketed CCS4STR4D-JV* #2 Stranded Jacketed CCS2STR4D-JV* #2 Stranded CCS2STR4D #4 Stranded CCS4STR4D #2 CCS01023D CCS01024D #4 CCS01043D CCS01044D #6 CCS01063D CCS01064D 3#5 CCS03053D CCS03054D 3#6 CCS03063D CCS03064D 3#7 CCS03073D CCS03074D 3#8 CCS03083D CCS03084D 3#9 CCS03093D CCS03094D 3#10 CCS03103D CCS03104D 7#5 CCS07053D CCS07054D 7#6 CCS07063D CCS07064D 7#7 CCS07073D CCS07074D 7#8 CCS07083D CCS07084D 7#9 CCS07093D CCS07094D 7#10 CCS07103D CCS07104D 19#5 CCS19053D CCS19054D 19#6 CCS19063D CCS19064D 19#7 CCS19073D CCS19074D 19#8 CCS19083D CCS19084D 19#9 CCS19093D CCS19094D Copperclad Part Number Nomenclature Ordering Information Step 1: Determine Catalog Number Step 2: Determine Package Code Step 3: Assemble complete part number—Catalog Number + Package Code • Example: For a 2,000 ft reel of 40% and 7#8 DSA, the complete part number is CCS07084DR2000F Step 2—Package Code COILS CODE (LBS) CODE (FT) C50P C334F C100P C200P REELS CODE (LBS) CODE (FT) R500P R500F R1000P R1000F R2000P R2000F R3521P R3521F SPOOLS CODE (LBS) CODE (FT) S25P S318F Not all sizes listed Select preference of packaging type R3521P Package Code Catalog Number Step 3—Assemble Complete Part Number * See Jacket detail sheet for alternate jacketing configurations and part numbers CCS Copperclad Steel (CCX = Onyx) Explanation of Copperclad Part Numbers 0707 Stranding 0707 = 7 Strands of #7 0102 = Single Strand of #2 4 Conductivity (IACS Int'l Annealed Copper) 3 = 30% 4 = 40 % D Material Type D = DSA (Dead Soft Annealed) H = High Strength E = Extra High Strength R Package Type R = Reel S = Spool C = Coil 1000 Package Quantity F Unit of Measure F = Feet (ft) P = Pounds (lbs) 14 AFLglobal com 1 (800) 866-7385 © 2016, AFL, all rights reserved PP-3-00817, Revision 9, 11 13 2023 Specifications are subject to change without notice Copperclad Steel Wire 14 Recommended Maximum Footage per Reel 19 Strands REEL SIZE 19#4 19#5 19#6 19#7 19#8 19#9 4/0 19#10 4 — — — — — 575 675 725 5 — — — — 575 750 875 950 6 — — 600 775 975 1,200 1,450 1,550 7.5 575 725 925 1,150 1,450 1,850 2,200 2,350 8 775 975 1,200 1,550 1,950 2,450 2,900 3,100 9 1,200 1,550 1,950 2,450 3,100 3,950 4,650 4,950 10 1,550 1,950 2,450 3,100 3,900 4,950 5,800 6,200 11 2,050 2,600 3,300 4,150 5,250 6,650 7,850 8,400 12 3,150 4,000 5,000 6,350 8,000 10,100 11,800 12,700 7 Strands REEL SIZE 7#4 7#5 7#6 7#7 2/0 7#8 1/0 7#9 7#10 #2 STR #4 STR 4 475 600 775 975 1,050 1,200 1,350 1,550 1,950 2,750 4,450 5 625 800 1,000 1,250 1,400 1,600 1,750 2,050 2,550 3,600 5,800 6 1,050 1,300 1,650 2,100 2,300 2,650 2,950 3,400 4,250 6,000 9,600 7.5 1,600 2,000 2,550 3,200 3,500 4,050 4,450 5,100 6,450 9,100 14,500 8 2,100 2,650 3,350 4,250 4,650 5,350 5,850 6,750 8,500 11,900 — 9 3,350 4,250 5,350 6,750 7,400 8,550 9,350 10,800 13,600 — — 10 4,200 5,300 6,700 8,450 9,250 10,700 11,700 13,500 — — — 11 5,700 7,200 9,050 11,400 12,500 14,400 15,800 — — — — 12 8,600 10,900 13,700 — — — — — — — — 3 Strands REEL SIZE 3#5 3#6 3#7 3#8 3#9 3#10 4 1,450 1,800 2,300 2,900 3,650 4,600 5 1,900 2,400 3,000 3,800 4,800 6,050 6 3,100 3,950 5,000 6,300 7,950 10,000 7.5 4,750 6,000 7,550 9,500 12,000 15,100 8 6,250 7,850 9,900 12,500 15,800 19,900 9 9,950 12,500 15,800 20,000 — — 10 12,400 15,700 19,800 — — — 11 16,800 21,200 — — — — 12 — — — — — — Single Strand REEL SIZE #2 #4 #6 4 2,150 3,450 5,500 5 2,850 4,550 7,250 6 4,700 7,500 11,900 7.5 7,150 11,400 18,100 8 — — — 9 — — — 10 — — — 11 — — — 12 — — — Reel Specifications REEL NO. OD (in.) ID (in.) WIDTH (in.) MAX CAPACITY (lbs) 4 24 0 12 0 13 0 407 5 24 0 12 0 16 9 533 6 28 0 12 0 17 9 881 8 36 0 17 9 21 1 1,751 9 40 0 17 1 29 5 2,797 10 41 9 13 8 29 5 3,496 11 48 0 26 0 30 0 5,070 12 54 0 36 0 30 0 7,140 Spool of Copperclad Steel Wire with PVC jacketed material. For spool sizes and specifications, see page 14. 15 AFLglobal.com 1 (800) 866-7385 © 2016, AFL, all rights reserved. PP-3-00817, Revision 9, 11.13.2023 Specifications are subject to change without notice. Copperclad Steel Wire 15 Green Spool Specifications SIZE ARBOR HOLE SIZE* WEIGHT SPOOL DIMENSIONS (inches) DSA JACKET TYPE WIRE LENGTH (ft.) #6 Bare Solid 2 inch 25 12 x 4 x 5 40 — 338 #6 Solid Jacketed 2 inch 29 13 x 4 x 5 40 Vinyl 338 #4 Bare Solid 2 inch 25 12 x 4 x 5 40 — 214 #4 Solid Jacketed 2 inch 29 12 x 4 x 5 40 Vinyl 214 #4 Stranded 2 inch 20 12 x 4 x 5 40 — 214 #4 Stranded Jacketed 2 inch 22 12 x 4 x 5 40 Vinyl 214 #2 Bare Solid 2 inch 25 12 x 4 x 5 40 — 134 #2 Solid Jacketed 2 inch 27 12 x 4 x 5 40 Vinyl 134 #2 Stranded 2 inch 20 12 x 4 x 5 40 — 134 #2 Stranded Jacketed 2 inch 23 12 x 4 x 5 40 Vinyl 134 * Special arbor hole sizes available upon request