The SDCJ-AS Series Compression Joint Assembly is specifically designed for ACSR and ACSS conductors.
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© 2020, AFL, all rights reserved. PP-3-00867, Revision 1, 4.9.2024 Specifications are subject to change without notice. AFLglobal.com | 800.866.7385 1 Solo HD ® Compression Solo HD ACSR & ACSS Solo HD ® Compression Joint for ACSR and ACSS Conductor, Full Tension The SDCJ-AS Series Compression Joint Assembly is specifically designed for ACSR and ACSS conductors. The Solo HD Compression Joint is fabricated from a specially tempered aluminum that will transfer elevated current and dissipate increased heat more efficiently. Its innovative design provides a solid, void-free compression through the complete unit with once set of dies, reducing the total quantity of compressions and installation time by almost half when compared to the of the ones required by the two die compression systems while keeping the same reliable and proven performance. All Solo HD Compression Joints are designed for full tension use, achieving a minimum of 95% of the ASTM rated strength of the conductor. Each compression joint assembly comes with an aluminum joint and a steel sleeve. For die sizes 30AH and above, the end tapers of the compression portions of all compression accessories are supplied with a high voltage finish. continued Contact AFL for further details. Qualifications GOVERNING BODY STANDARD CODE ANSI C119.4 Benefits • Half the Installation Time Using an innovative core gripping system that allows a single die to compress the outer aluminum barrel to grip both the steel core as well as the aluminum strands, utilizing the same Aluminum Hex (AH) die set. • No Filler Compound Required By creating a practically void-free compression, eliminating ingress of water, and using steels that eliminate the exposure of raw steel after, thereby eliminating rust and corrosion, AFL has removed variability of the amount of compound being placed in each connector. • Joints Travel Over Sheaves Enhancing speed of installation, full tension joints can travel through sheaves without impact to the performance of the connector, allowing for more conductor to be strung from a single location. • Same Install Method With no new tools required, installation crews do not require training on new compression tools. • One Connector Assembly can be used for both ACSS and ACSR type conductors, eliminating the need for multiple part numbers. • Same Compression Die Set The Aluminum Hex (AH) die size remains the same as that of the standard AFL two-die system used today and eliminates the need for the Steel Hex (SH) dies altogether. • Same Compression Tools By using the same compression pumps and presses, AFL does not require the need for a large investment in both the tools and training.
© 2020, AFL, all rights reserved. PP-3-00867, Revision 1, 4.9.2024 Specifications are subject to change without notice. AFLglobal.com | 800.866.7385 2 Solo HD ® Compression Solo HD ACSR & ACSS Solo HD ® Compression Joint for ACSR and ACSS Conductor, Full Tension Step 1: Assembly Catalog Number Determine the assembly catalog number based on the conductor being used. EXAMPLE: For 795 Drake ACSS Conductor with no terminal and EHV finish, the complete catalog number is: SDCJ-AS142HT Assembly Catalog No. Terminal Connector EHV Finish Ordering Information Notes – For instructions, see Solo HD ACSR/ACSS/ACSS-TW Joint installation instructions ACA117 ASSEMBLY CATALOG NO. CONDUCTORS ALUMINUM HEX DIES ACSR AND ACSS SIZE STRAND DIAMETER KCMIL AL ST SDCJ-AS109HT WOODCOCK 336.4 22 7 0.701 20AH SDCJ-AS113HT LINNET 336.4 26 7 0.720 20AH SDCJ-AS114HT ORIOLE 336.4 30 7 0.741 20AH SDCJ-AS185HT CHICKADEE 397.5 18 1 0.743 20AH SDCJ-AS115HT PTARMIGAN 397.5 20 7 0.752 20AH SDCJ-AS116HT BRANT 397.5 24 7 0.772 20AH SDCJ-AS117HT IBIS 397.5 26 7 0.783 20AH SDCJ-AS118HT LARK 397.5 30 7 0.806 20AH SDCJ-AS186HT PELICAN 477.0 18 1 0.814 24AH SDCJ-AS119HT TAILORBIRD 477.0 20 7 0.823 20AH SDCJ-AS120HT FLICKER 477.0 24 7 0.846 24AH SDCJ-AS121HT HAWK 477.0 26 7 0.858 24AH SDCJ-AS122HT HEN 477.0 30 7 0.883 24AH SDCJ-AS187HT OSPREY 556.5 18 1 0.879 24AH SDCJ-AS123HT SAPSUCKER 556.5 22 7 0.901 24AH SDCJ-AS124HT PARAKEET 556.5 24 7 0.914 24AH SDCJ-AS125HT DOVE 556.5 26 7 0.927 27AH SDCJ-AS126HT EAGLE 556.5 30 7 0.953 27AH SDCJ-AS127HT PEACOCK 605.0 24 7 0.953 27AH SDCJ-AS128HT SQUAB 605.0 26 7 0.966 27AH SDCJ-AS130HT WOOD DUCK 605.0 30 7 0.994 27AH SDCJ-AS129HT TEAL 605.0 30 19 0.994 27AH SDCJ-AS188HT SWIFT 636.0 36 1 0.930 27AH SDCJ-AS189HT KINGBIRD 636.0 18 1 0.940 27AH SDCJ-AS131HT GOLDFINCH 636.0 22 7 0.963 27AH SDCJ-AS132HT ROOK 636.0 24 7 0.977 27AH SDCJ-AS133HT GROSBEAK 636.0 26 7 0.990 27AH SDCJ-AS182HT SCOTER 636.0 30 7 1.019 27AH SDCJ-AS134HT EGRET 636.0 30 19 1.019 27AH continued
© 2020, AFL, all rights reserved. PP-3-00867, Revision 1, 4.9.2024 Specifications are subject to change without notice. AFLglobal.com | 800.866.7385 3 Solo HD ® Compression Solo HD ACSR & ACSS Solo HD ® Compression Joint for ACSR and ACSS Conductor, Full Tension AFL NO. CONDUCTORS ALUMINUM HEX DIES ACSR AND ACSS SIZE STRAND DIAMETER KCMIL AL ST SDCJ-AS135HT FLAMINGO 666.6 24 7 1.000 27AH SDCJ-AS183HT GANNET 666.6 26 7 1.014 27AH SDCJ-AS136HT STILT 715.5 24 7 1.036 30AH SDCJ-AS137HT STARLING 715.5 26 7 1.051 30AH SDCJ-AS138HT REDWING 715.5 30 19 1.081 30AH SDCJ-AS190HT COOT 795.0 36 1 1.040 30AH SDCJ-AS141HT CUCKOO 795.0 24 7 1.092 30AH SDCJ-AS142HT DRAKE 795.0 26 7 1.108 30AH SDCJ-AS144HT MACAW 795.0 42 7 1.055 30AH SDCJ-AS140HT TERN 795.0 45 7 1.063 30AH SDCJ-AS141HT CONDOR 795.0 54 7 1.092 30AH SDCJ-AS143HT MALLARD 795.0 30 19 1.140 30AH SDCJ-AS145HT RUDDY 900.0 45 7 1.131 30AH SDCJ-AS146HT CANARY 900.0 54 7 1.162 30AH SDCJ-AS191HT CATBIRD 954.0 36 1 1.140 30AH SDCJ-AS147HT CORNCRAKE 954.0 20 7 1.165 30AH SDCJ-AS184HT REDBIRD 954.0 24 7 1.196 30AH SDCJ-AS148HT RAIL 954.0 45 7 1.165 30AH SDCJ-AS149HT TOWHEE 954.0 48 7 1.175 30AH SDCJ-AS150HT CARDINAL 954.0 54 7 1.196 30AH SDCJ-AS151HT CANVASBACK 954.0 30 19 1.248 34AH SDCJ-AS192HT TANAGER 1033.5 36 1 1.186 30AH SDCJ-AS153HT SNOWBIRD 1033.5 42 7 1.203 34AH SDCJ-AS152HT ORTOLAN 1033.5 45 7 1.212 34AH SDCJ-AS154HT CURLEW 1033.5 54 7 1.245 34AH SDCJ-AS155HT BLUEJAY 1113.0 45 7 1.259 34AH SDCJ-AS157HT FINCH 1113.0 54 19 1.293 34AH SDCJ-AS158HT BUNTING 1192.5 45 7 1.302 34AH SDCJ-AS159HT GRACKLE 1192.5 54 19 1.338 36AH SDCJ-AS161HT BITTERN 1272.0 45 7 1.345 36AH SDCJ-AS162HT DIVER 1272.0 48 7 1.357 36AH SDCJ-AS163HT PHEASANT 1272.0 54 19 1.382 36AH SDCJ-AS164HT DIPPER 1351.5 45 7 1.386 36AH SDCJ-AS166HT MARTIN 1351.5 54 19 1.424 38AH SDCJ-AS167HT BOBOLINK 1431.0 45 7 1.427 38AH SDCJ-AS169HT PLOVER 1431.0 54 19 1.465 38AH SDCJ-AS170HT NUTHATCH 1510.0 45 7 1.466 38AH SDCJ-AS172HT PARROT 1510.0 54 19 1.505 40AH SDCJ-AS171HT RATITE 1590.0 42 7 1.492 40AH SDCJ-AS173HT LAPWING 1590.0 45 7 1.504 40AH SDCJ-AS174HT FALCON 1590.0 54 19 1.544 40AH SDCJ-AS175HT CHUKAR 1780.0 84 19 1.602 42AH SDCJ-AS176HT MOCKINGBIRD 2034.5 72 7 1.681 42AH SDCJ-AS177HT ROADRUNNER 2057.0 76 19 1.700 42AH SDCJ-AS178HT BLUEBIRD 2156.0 84 19 1.762 44AH SDCJ-AS179HT KIWI 2167.0 72 7 1.735 44AH SDCJ-AS180HT THRASHER 2312.0 76 19 1.802 44AH SDCJ-AS181HT JOREE 2515.0 76 19 1.880 48AH
Features:
- Half the Installation Time - Using an innovative core gripping system that allows a single die to compress the outer aluminum barrel to grip both the steel core as well as the aluminum strands, utilizing the same Aluminum Hex (AH) die set.
- No Filler Compound Required - By creating a practically void-free compression, eliminating ingress of water, and using steels that eliminate the exposure of raw steel after, thereby eliminating rust and corrosion, AFL has removed variability of the amount of compound being placed in each connector.
- Joints Travel Over Sheaves - Enhancing speed of installation, full tension joints can travel through sheaves without impact to the performance of the connector, allowing for more conductor to be strung from a single location.
- Same Install Method - With no new tools required, installation crews do not require training on new compression tools.
- One Connector - Assembly can be used for both ACSS and ACSR type conductors, eliminating the need for multiple part numbers.
- Same Compression Die Set - The Aluminum Hex (AH) die size remains the same as that of the standard AFL two-die system used today and eliminates the need for the Steel Hex (SH) dies altogether.
- Same Compression Tools - By using the same compression pumps and presses, AFL does not require the need for a large investment in both the tools and training.
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Solo HD® Compression Joint for ACSR and ACSS Conductor, Full Tension
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Solo HD® Compression Joint for ACSR and ACSS Conductor, Full Tension
Features:
- Half the Installation Time - Using an innovative core gripping system that allows a single die to compress the outer aluminum barrel to grip both the steel core as well as the aluminum strands, utilizing the same Aluminum Hex (AH) die set.
- No Filler Compound Required - By creating a practically void-free compression, eliminating ingress of water, and using steels that eliminate the exposure of raw steel after, thereby eliminating rust and corrosion, AFL has removed variability of the amount of compound being placed in each connector.
- Joints Travel Over Sheaves - Enhancing speed of installation, full tension joints can travel through sheaves without impact to the performance of the connector, allowing for more conductor to be strung from a single location.
- Same Install Method - With no new tools required, installation crews do not require training on new compression tools.
- One Connector - Assembly can be used for both ACSS and ACSR type conductors, eliminating the need for multiple part numbers.
- Same Compression Die Set - The Aluminum Hex (AH) die size remains the same as that of the standard AFL two-die system used today and eliminates the need for the Steel Hex (SH) dies altogether.
- Same Compression Tools - By using the same compression pumps and presses, AFL does not require the need for a large investment in both the tools and training.