AFL offers a complete lineup of high-quality optical fiber recoaters to reconstitute the primary coating of an optical fiber. In applications with flexible packaging requirements, high strength and high reliability splices, softer coatings for gyroscope splices, low-index coatings for power delivery and more. The latest recoaters from Fujikura improve on their respective predecessors in numerous ways. The time to inject recoat material has been reduced by over 50% due to an improved pumping mechanism and new glass mold design. While still utilizing quartz glass, the new mold design improves both pump time and recoat length accuracy, especially for longer recoats, by improving the flow rate of material across the entire mold. The mold also features a unique RFID capability, enabling the FSR to automatically limit selectable recoat modes in the UI, based on mold size installed and recoat mode parameters. This feature speeds up application changeover and can serve as a production control measure. Further enabling ease of changeover, this FSR series includes user exchangeable inserts for different sizes and combinations of fiber coating and mold. To maintain concentricity of the fiber relative to the mold, the height of the fiber must change in the clamping system outside of the mold. This process is a simple exchange of metal inserts in the fiber clamps. For fine-tuned height adjustments, spare shims are included in every recoater shipment. Like their predecessors, the FSR-115 has no proof tension, the FSR-116 has a linear proof tester up to 2 kgf, and the FSR-117 has mandrel wraps for up to 10 kgf of tension or proof to failure for most fibers. This generation of recoaters brings exciting benefits to the specialty fiber optic industry. Fujikura continues to lead with innovation and value in the quality solutions they develop. Put our recoaters to the test by contacting us at 1-800-235-3423. Features • RFID mold identification for simple recoat mode selection • Easy user exchangeable mold, inserts and shims for precise concentricity in any application • Consistent, accurate recoat lengths • Fast pumping mechanism for cycle time reduction • Laser light illumination of recoat mold for ease of viewing during injection • 2 kgf or 10 kgf proof tension depending on model • Touchscreen graphical UI FSR-115, FSR-116 and FSR-117 Optical Fiber Recoaters FSR-115 FSR-116 FSR-117 continued 1 AFLglobal.com 1 (800) 235-3423 © 2023, AFL, all rights reserved. PP-4-00126, Revision 3, 9.29.2025 Specifications are subject to change without notice. Fusion Splicing Systems 1 FSR-115, FSR-116 and FSR-117 Optical Fiber Recoaters Specifications Parameter FSR-115 FSR-116 FSR-117 Applicable optical fiber Single Fiber Applicable fiber coating diameters 90-970 μm Recoat diameters 195 μm, 255 μm, 280 μm, 320 μm, 330 μm, 450 μm, 600 μm, 660 μm, 670 μm, 850 μm, 1000 μm Custom sizes available Recoat length 4 to 50 mm 1 Recoat Length Accuracy ±20% 2 Resin injection time DSM 950-200: Injection 17 sec. 2 PC-373LD: 20 sec. 2 Resin curing time DSM 950-200: 4 sec. 2 PC-373LD: 10 sec. 2 UV LEDs UV LEDs are placed on top and bottom. Individual control of light emitting position, intensity and time are possible. UV Center Emission Wavelength Approx: 365 nm Mold material Quartz Load application and mechanism — Linear Flat Clamp Mandrel Wrap Tension — 0.2-2.0 kgf (1.96 N-19.61 N) 0.2-10.0 kgf (1.96 N-98.07 N) Dimensions 252 mm (W) x 135 mm (D) x 169 mm (H) 252 mm (W) x 175 mm (D) x 169 mm (H) Weight 3.3 kg 4.8 kg 5.0 kg Storage conditions -40°C to 80°C, 0 to 95% RH non-condensing Operating conditions 10°C to 30°C, 0 to 95% RH non-condensing AC Adapter Input power AC 100 V to 240 V, 50/60 Hz Max, 1.5 A (ADC-21A) Output power DC 19 V, Max 2.1 A LCD monitor TFT 4.95" touchscreen PC interface USB 2.0 Type B mini Firmware update Firmware downloaded from Fujikura servers via “Data Connection” PC Software Data storage Recoating 100 programmable modes 5000 finished recoats Proof testing — 30 programmable modes 5000 finished proof test results Wireless communication RFID, ISO 15693 compliant Proof test calibration — Requires FGA-02 and FGP-20 force gauge 3 Notes: 1. Exact recoat length dependent on combination of recoat diameter, fiber coating, ambient temperature, and other environmental factors. 2. Test Conditions a) UV recoat resin: DSM 950-200 or Luvantix ADM Ltd. PC-373LD b) Recoat diameter: 280 μm c) Recoat length: 20 mm d) Fiber: 125 μm cladding with transparent UV acrylate 250 μm coating diameter, strip length 16 mm e) Temperature: 25°C 3. FGP-20 is manufactured by Nidec-Shimpo Co. Ltd. and not provided by AFL. continued 2 AFLglobal.com 1 (800) 235-3423 © 2023, AFL, all rights reserved. PP-4-00126, Revision 3, 9.29.2025 Specifications are subject to change without notice. Fusion Splicing Systems 2 FSR-115, FSR-116 and FSR-117 Optical Fiber Recoaters Ordering Information — Recoaters For a fully operable recoater, required components are: FSR-115/116/117 recoater body (1), FSR-115/116/117 mold (1) and FSR-115/116/117 insert pair (1). Part numbers below with “Kit” in the description include all three components. Description AFL No. FSR-115 Recoater Body Includes: FSR-115, ADC-21 AC adapter, ACC-09 AC power cord, FSR-115/116/117 insert shim set, FSR-115/116/117 insert set screws, HEX-04 hex wrench, USB-01 USB Cable, QRG-08-E quick reference guide, and One year factory warranty S018142 FSR-116 Recoater Body Includes: FSR-116, ADC-21 AC adapter, ACC-09 AC power cord, PC-02 protection cover, FSR-115/116/117 insert shim set, FSR-115/116/117 insert set screws, HEX-04 hex wrench, USB-01 USB Cable, QRG-08-E quick reference guide, and One year factory warranty S018143 FSR-117 Recoater Body Includes: FSR-117, ADC-21 AC adapter, ACC-09 AC power cord, PC-03 protection cover, FSR-115/116/117 insert shim set, FSR-115/116/117 insert set screws, HEX-04 hex wrench, USB-01 USB Cable, QRG-08-E quick reference guide, and One year factory warranty S018144 FSR-115 Kit with 280 μm mold and 225-275 μm inserts Includes: FSR-115, 280 μm mold, 225-275 μm inserts, ADC-21 AC adapter, ACC-09 AC power cord, FSR-115/116/117 insert shim set, FSR-115/116/117 insert set screws, HEX-04 hex wrench, USB-01 USB Cable, QRG-08-E quick reference guide, and One year factory warranty S018170 FSR-116 Kit with 280 μm mold and 225-275 μm inserts Includes: FSR-116, 280 μm mold, 225-275 μm inserts, ADC-21 AC adapter, ACC-09 AC power cord, PC-02 protection cover, FSR-115/116/117 insert shim set, FSR-115/116/117 insert set screws, HEX-04 hex wrench, USB-01 USB Cable, QRG-08-E quick reference guide, and One year factory warranty S018171 FSR-117 Kit with 280 μm mold and 225-275 μm inserts Includes: FSR-117, 280 μm mold, 225-275 μm inserts, ADC-21 AC adapter, ACC-09 AC power cord, PC-03 protection cover, FSR-115/116/117 insert shim set, FSR-115/116/117 insert set screws, HEX-04 hex wrench, USB-01 USB Cable, QRG-08-E quick reference guide, and One year factory warranty S018172 Description AFL No. MISCELLANEOUS Protection cover for FSR-116: PC-02 S016107 Protection cover for FSR-117: PC-03 S016108 FSR-115/116/117 Insert Set Screws (QTY: 5) S018169 FSR-115/116/117 Insert Shim Set S018167 UV resin bottle: FSR-05-BTL-01 S016112 Force gauge adaptor: FGA-02 S016113 AC adapter ADC-21 S018168 AC power cord ACC-09 S014390 Accessories Description AFL No. MOLDS FSR-115/116/117 195 μm Mold S018146 FSR-115/116/117 255 μm Mold S018147 FSR-115/116/117 280 μm Mold S018145 FSR-115/116/117 320 μm Mold S018148 FSR-115/116/117 330 μm Mold S018149 FSR-115/116/117 450 μm Mold S018150 FSR-115/116/117 600 μm Mold S018151 FSR-115/116/117 650 μm Mold S018152 FSR-115/116/117 670 μm Mold S018153 FSR-115/116/117 850 μm Mold S018154 FSR-115/116/117 1000 μm Mold S018155 INSERTS FSR-115/116/117 Inserts (90-110 μm fiber coating) S018156 FSR-115/116/117 Inserts (110-140 μm fiber coating) S018157 FSR-115/116/117 Inserts (140-180 μm fiber coating) S018158 FSR-115/116/117 Inserts (180-225 μm fiber coating) S018159 FSR-115/116/117 Inserts (225-275 μm fiber coating) S018160 FSR-115/116/117 Inserts (250-350 μm fiber coating) S018161 FSR-115/116/117 Inserts (350-450 μm fiber coating) S018162 FSR-115/116/117 Inserts (450-550 μm fiber coating) S018163 FSR-115/116/117 Inserts (540-660 μm fiber coating) S018164 FSR-115/116/117 Inserts (660-810 μm fiber coating) S018165 FSR-115/116/117 Inserts (810-970 μm fiber coating) S018166 continued 3 AFLglobal.com 1 (800) 235-3423 © 2023, AFL, all rights reserved. PP-4-00126, Revision 3, 9.29.2025 Specifications are subject to change without notice. Fusion Splicing Systems 3 FSR-115, FSR-116 and FSR-117 Optical Fiber Recoaters Glass Mold New Insert System Insert for initial fiber height adjustment Shim underneath insert for fine-tuned height adjustments Improved Mold Design Simple. Repeatable. Concentric. Others FSR-115/116/117 U-groove Air vent U-groove Air vent continued 0 10 20 30 40 50 60 0 10 20 30 40 50 60 Setting (mm) Comparison Recoat Length Settings vs. Results 1 Settings ±20% 1. The table does not guarantee the recoat length accuracy. Test conditions: (1) UV recoat Resin: Japan Fine Coatings Co., Ltd. 950Y200; (2) Recoat diameter: 280 μm; (3) Recoat Length: 10-50 mm; (4) Fiber: Clad Diameter 125 μm/Transparent UV 250 μm Coating Diameter, Coating Stripping length 60 mm; and (5) Environmental Condition: 25°C 4 AFLglobal.com 1 (800) 235-3423 © 2023, AFL, all rights reserved. PP-4-00126, Revision 3, 9.29.2025 Specifications are subject to change without notice. Fusion Splicing Systems 4 FSR-115, FSR-116 and FSR-117 Optical Fiber Recoaters RFID for Mold Identification by the FSR Underside of Mold Improved Viewing During Injection Mold Removed Mold Viewing Window RFID Chip Suggests suitable programs 5 AFLglobal.com 1 (800) 235-3423 © 2023, AFL, all rights reserved. PP-4-00126, Revision 3, 9.29.2025 Specifications are subject to change without notice. Fusion Splicing Systems 5