The SDACS-AS Series Dead End Assembly is specifically designed for ACSS/TW conductors.
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AFLglobal.com | 800.866.7385 1 Solo HD ® Compression Solo HD ACSS/TW © 2020, AFL, all rights reserved. PP-3-00870, Revision 1, 4.9.2024 Specifications are subject to change without notice. Solo HD ® Compression Dead End for ACSS/TW Conductor, Eye and Clevis Type, Single Tongue This Series Dead End Assembly is specifically designed for ACSS/TW conductors. The body of the Solo HD Dead End is fabricated from a specially tempered aluminum that will transfer elevated current and dissipate increased heat more efficiently. The tongue and terminal pad are constructed with a 15º angle, which permits the terminal connector to be bolted in the straight or 30º position. Its innovative design provides a solid, void-free compression through the complete unit with once set of dies, reducing the total quantity of compressions and installation time by almost half when compared to the of the ones required by the two die compression systems while keeping the same reliable and proven performance. All Solo HD Dead Ends are designed for full tension use, achieving a minimum of 95% of the ASTM rated strength of the conductor. Each dead-end assembly comes with terminal and aluminum hardware. For die sizes 30AH and above, the end tapers of the compression portions of all compression accessories are supplied with a high voltage finish. Corona bolts are furnished as standard on 15º terminals for these die sizes. The square edges of the bolted pads of the compression accessories could cause Corona. Pads with edges and corners rounded can be supplied by adding the catalog suffix “EHV”. continued Contact AFL for further details. Qualifications GOVERNING BODY STANDARD CODE ANSI C119.4 Benefits • Half the Installation Time Using an innovative core gripping system that allows a single die to compress the outer aluminum barrel to grip both the steel core as well as the aluminum strands, utilizing the same Aluminum Hex (AH) die set. • No Filler Compound Required By creating a practically void-free compression, eliminating ingress of water, and using steels that eliminate the exposure of raw steel after, thereby eliminating rust and corrosion, AFL has removed variability of the amount of compound being placed in each connector. • Joints Travel Over Sheaves Enhancing speed of installation, full tension joints can travel through sheaves without impact to the performance of the connector, allowing for more conductor to be strung from a single location. • Same Install Method With no new tools required, installation crews do not require training on new compression tools. • One Connector Assembly can be used for both ACSS and ACSR type conductors, eliminating the need for multiple part numbers. • Same Compression Die Set The Aluminum Hex (AH) die size remains the same as that of the standard AFL two-die system used today and eliminates the need for the Steel Hex (SH) dies altogether. • Same Compression Tools By using the same compression pumps and presses, AFL does not require the need for a large investment in both the tools and training.
AFLglobal.com | 800.866.7385 2 Solo HD ® Compression Solo HD ACSS/TW © 2020, AFL, all rights reserved. PP-3-00870, Revision 1, 4.9.2024 Specifications are subject to change without notice. Solo HD ® Compression Dead End for ACSS/TW Conductor, Eye and Clevis Type, Single Tongue Step 1: Assembly Catalog Number Determine the assembly catalog number based on the conductor being used. For a clevis application substitute the E for a C: SDES-AS : EYE TERMINATION SDCS-AS : CLEVIS TERMINATION Step 2: Terminal Connector For an assembly without a terminal connector, use “NT”. For an assembly with a terminal connector, leave blank. Step 3: Extra High Voltage Finish For Extra High Voltage Finish, use “EHV”. (> 345 kV). For Standard Finish, leave blank. (< 345 kV) Assembly Catalog No. Terminal Connector EHV Finish Ordering Information Step 4: Assemble Catalog Number EXAMPLE: For 795 Drake ACSS Conductor with no terminal and EHV finish, the complete catalog number is: SDES-AS142HTNTEHV Notes – For instructions, see Solo HD ACSR/ACSS/ACSS-TW Dead End installation instructions INS-ACA116 ASSEMBLY CATALOG NO. CONDUCTORS ALUMINUM HEX DIES CODE NAME SIZE KCMIL TYPE STRAND DIAMETER AL ST SDES-AS114HT ORIOLE ACSS/TW 336.4 23 18 7 0.693 20AH SDES-AS120HT FLICKER ACSS/TW 447.0 13 18 7 0.776 24AH SDES-AS121HT HAWK ACSS/TW 447.0 16 18 7 0.798 24AH SDES-AS122HT HEN ACSS/TW 477.0 23 18 7 0.825 24AH SDES-AS124HT PARAKEET ACSS/TW 556.5 13 18 7 0.835 24AH SDES-AS125HT DOVE ACSS/TW 556.5 16 20 7 0.852 24AH SDES-AS858HT CALUMET ACSS/TW 565.3 16 18 7 0.858 24AH SDES-AS846HT MOHAWK ACSS/TW 571.7 13 18 7 0.846 24AH SDES-AS132HT ROOK ACSS/TW 636.0 13 19 7 0.890 27AH SDES-AS133HT GROSBEAK ACSS/TW 636.0 16 20 7 0.908 27AH SDES-AS182HT SCOTER ACSS/TW 636.0 23 18 7 0.953 27AH SDES-AS927HT OSWEGO ACSS/TW 664.8 16 20 7 0.927 27AH SDES-AS913HT MYSTIC ACSS/TW 666.6 13 20 7 0.913 27AH SDES-AS990HT WABASH ACSS/TW 762.8 16 20 7 0.990 30AH SDES-AS977HT MAUMEE ACSS/TW 768.2 13 20 7 0.977 30AH SDES-AS140HT TERN ACSS/TW 795.0 7 17 7 0.960 30AH SDES-AS980HT PUFFIN ACSS/TW 795.0 10 18 7 0.980 30AH SDES-AS141HT CONDOR ACSS/TW 795.0 13 20 7 0.993 30AH SDES-AS142HT DRAKE ACSS/TW 795.0 16 20 7 1.010 30AH SDES-AS146HT CANARY ACSS/TW 900.0 13 30 7 1.080 30AH SDES-AS077HT FRASER ACSS/TW 946.7 10 35 7 1.077 30AH SDES-AS044HT PHOENIX ACSS/TW 954.0 5 30 7 1.044 30AH SDES-AS148HT RAIL ACSS/TW 954.0 7 32 7 1.061 30AH SDES-AS150HT CARDINAL ACSS/TW 954.0 13 20 7 1.084 30AH SDES-AS060HT KETTLE ACSS/TW 957.2 7 32 7 1.060 30AH SDES-AS108HT SUWANNEE ACSS/TW 959.6 16 22 7 1.108 30AH SDES-AS092HT COLUMBIA ACSS/TW 966.2 13 21 7 1.092 30AH SDES-AS153HT SNOWBIRD ACSS/TW 1033.5 5 30 7 1.089 34AH SDES-AS152HT ORTOLAN ACSS/TW 1033.5 7 32 7 1.102 34AH continued
AFLglobal.com | 800.866.7385 3 Solo HD ® Compression Solo HD ACSS/TW © 2020, AFL, all rights reserved. PP-3-00870, Revision 1, 4.9.2024 Specifications are subject to change without notice. Solo HD ® Compression Dead End for ACSS/TW Conductor, Eye and Clevis Type, Single Tongue ASSEMBLY CATALOG NO. CONDUCTORS ALUMINUM HEX DIES CODE NAME SIZE KCMIL TYPE STRAND DIAMETER AL ST SDES-AS154HT CURLEW ACSS/TW 1033.5 13 22 7 1.128 34AH SDES-AS131HT - 1080.0 7 20 7 1.131 34AH SDES-AS129HT AVOCET ACSS/TW 1113.0 5 30 7 1.129 34AH SDES-AS155HT BLUEJAY ACSS/TW 1113.0 7 33 7 1.143 34AH SDES-AS157HT FINCH ACSS/TW 1113.0 13 38 19 1.185 34AH SDES-AS165HT GENESEE ACSS/TW 1158.0 7 33 7 1.165 34AH SDES-AS196HT HUDSON ACSS/TW 1158.4 13 26 7 1.196 34AH SDES-AS155HT CHEYENNE ACSS/TW 1168.1 5 30 7 1.155 34AH SDES-AS167HT OXBIRD ACSS/TW 1192.5 5 30 7 1.167 34AH SDES-AS158HT BUNTING ACSS/TW 1192.5 7 33 7 1.191 34AH SDES-AS159HT GRACKLE ACSS/TW 1192.5 13 38 19 1.225 36AH SDES-AS245HT YUKON ACSS/TW 1233.6 13 38 19 1.245 34AH SDES-AS213HT NELSON ACSS/TW 1257.1 7 35 7 1.213 34AH SDES-AS202HT SCISSORTAIL ACSS/TW 1272.0 5 30 7 1.202 36AH SDES-AS203HT CATAWBA ACSS/TW 1272.0 5 30 7 1.203 34AH SDES-AS161HT BITTERN ACSS/TW 1272.0 7 35 7 1.220 36AH SDES-AS163HT PHEASANT ACSS/TW 1272.0 13 39 19 1.264 36AH SDES-AS290HT THAMES ACSS/TW 1334.6 13 39 19 1.290 36AH SDES-AS164HT DIPPER ACSS/TW 1351.5 7 35 7 1.256 36AH SDES-AS166HT MARTIN ACSS/TW 1351.5 13 39 19 1.300 38AH SDES-AS259HT MACKENZIE ACSS/TW 1359.7 7 36 7 1.259 36AH SDES-AS248HT TRUCKEE ACSS/TW 1372.5 5 30 7 1.248 34AH SDES-AS167HT BOBOLINK ACSS/TW 1431.0 7 30 7 1.291 38AH SDES-AS169HT PLOVER ACSS/TW 1431.0 13 37 19 1.337 38AH SDES-AS340HT MERRIMACK ACSS/TW 1433.5 13 39 19 1.340 38AH SDES-AS302HT MIRAMICHI ACSS/TW 1455.3 7 36 7 1.302 38AH SDES-AS292HT ST. CROIX ACSS/TW 1467.8 5 33 7 1.292 38AH SDES-AS382HT RIO GRAND ACSS/TW 1533.3 13 39 19 1.382 38AH SDES-AS345HT POTOMAC ACSS/TW 1557.4 7 36 7 1.345 38AH SDES-AS334HT PLATTE ACSS/TW 1569.0 5 33 7 1.334 38AH SDES-AS173HT LAPWING ACSS/TW 1590.0 7 36 7 1.358 40AH SDES-AS174HT FALCON ACSS/TW 1590.0 13 42 19 1.408 40AH SDES-AS424HT PECOS ACSS/TW 1622.0 13 39 19 1.424 40AH SDES-AS386HT SCHUYLKILL ACSS/TW 1657.4 7 36 7 1.386 40AH SDES-AS407HT JAMES ACSS/TW 1730.6 13 34 19 1.407 42AH SDES-AS427HT PEE DEE ACSS/TW 1758.6 7 37 7 1.427 40AH SDES-AS175HT CHUKAR ACSS/TW 1780.0 8 37 19 1.445 42AH SDES-AS545HT CUMBERLAND ACSS/TW 1926.9 13 42 19 1.545 42AH SDES-AS504HT ATHABASKA ACSS/TW 1949.6 7 42 7 1.504 42AH SDES-AS602HT POWDER ACSS/TW 2153.8 8 64 19 1.602 44AH SDES-AS178HT BLUEBIRD ACSS/TW 2156.0 8 64 19 1.608 44AH SDES-AS762HT SANTEE ACSS/TW 2627.3 8 64 19 1.762 48AH
Features:
- Half the Installation Time - Using an innovative core gripping system that allows a single die to compress the outer aluminum barrel to grip both the steel core as well as the aluminum strands, utilizing the same Aluminum Hex (AH) die set.
- No Filler Compound Required - By creating a practically void-free compression, eliminating ingress of water, and using steels that eliminate the exposure of raw steel after, thereby eliminating rust and corrosion, AFL has removed variability of the amount of compound being placed in each connector.
- Joints Travel Over Sheaves - Enhancing speed of installation, full tension joints can travel through sheaves without impact to the performance of the connector, allowing for more conductor to be strung from a single location.
- Same Install Method - With no new tools required, installation crews do not require training on new compression tools.
- One Connector - Assembly can be used for both ACSS and ACSR type conductors, eliminating the need for multiple part numbers.
- Same Compression Die Set - The Aluminum Hex (AH) die size remains the same as that of the standard AFL two-die system used today and eliminates the need for the Steel Hex (SH) dies altogether.
- Same Compression Tools - By using the same compression pumps and presses, AFL does not require the need for a large investment in both the tools and training.

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