The 5200 Series Repair Sleeve is designed for AAAC and ACAR conductors. The repair sleeve incorporates an improved design of interlocking extrusions, providing a permanent grip on the conductor when compressed.
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www.AFLglobal.com or 800-866-7385 © 2004, AFL, all rights reserved. PP-3-00764, Revision 3, 9.26.14 Specifications are subject to change without notice. 99 AAAC & ACAR ACCESSORIES Standard Compression Ordering Instructions Step 1: Assembly Catalog Number Determine the assembly catalog number based on the conductor being used Example: For 652 4 Elgin conductor, the complete catalog number is: 5224.3 Repair Sleeves—5200 Series for AAAC and ACAR Conductors The 5200 Series Repair Sleeve is designed for AAAC and ACAR conductors The repair sleeve incorporates an improved design of interlocking extrusions, providing a permanent grip on the conductor when compressed The repair sleeve will restore 95% of the rated strength of the conductor with up to one-third of the aluminum strands damaged REPAIR SLEEVE AFL NO. CONDUCTOR DIE SIZE WEIGHT DIMENSION L CODE NAME SIZE STRANDING DIA. ALUMINUM HEX DIE KCMIL AL IN LBS KG IN MM 5274 — 155 4 4/3 0 447 74AH 0 2 0 10 7 6 175 5274 Anaheim 155 4 7 0 447 74AH 0 2 0 10 7 6 175 5275 — 195 7 4/3 0 502 75AH 0 4 0 18 8 6 217 5275 Amherst 195 7 7 0 502 75AH 0 4 0 18 8 6 217 5275 — 246 9 4/3 0 563 75AH 0 4 0 18 8 6 217 5275 Alliance 246 9 7 0 563 75AH 0 4 0 18 8 6 217 5276 Butte 312 8 19 0 642 76AH 0 7 0 30 10 0 254 5220 3 Canton 394 5 19 0 721 20AH 1 0 0 45 14 5 368 5220 3 Cairo 465 4 19 0 783 20AH 1 0 0 45 14 5 368 5220 3 — 503 6 15/4 0 814 20AH 1 0 0 45 14 5 368 5224 3 Darlen 559 5 19 0 858 24AH 1 7 0 77 15 5 394 5224 3 — 634 9 12/7 0 914 24AH 1 7 0 77 15 5 394 5224 3 — 649 5 18/19 0 928 24AH 1 7 0 77 15 5 394 5224 3 — 649 5 24/13 0 928 24AH 1 7 0 77 15 5 394 5224 3 — 649 5 30/7 0 928 24AH 1 7 0 77 15 5 394 5224 3 Elgin 652 4 19 0 927 24AH 1 7 0 77 15 5 394 Notes: 1 AFL Filler Compound (AFC) Requirements are on page 115 2 Installation Instructions for Repair Sleeves are on page 142
www.AFLglobal.com or 800-866-7385 © 2004, AFL, all rights reserved. PP-3-00764, Revision 3, 9.26.14 Specifications are subject to change without notice. 100 Standard Compression AAAC & ACAR ACCESSORIES REPAIR SLEEVE AFL NO. CONDUCTOR DIE SIZE WEIGHT DIMENSION L CODE NAME SIZE STRANDING DIA. ALUMINUM HEX DIE KCMIL AL IN LBS KG IN MM 5224 3 — 657 3 15/4 0 930 24AH 1 7 0 77 15 5 394 5227 3 Flint 740 8 37 0 991 27AH 2 6 1 18 18 3 464 5230 3 — 853 7 18/19 1 063 30AH 3 0 1 36 19 1 486 5230 3 — 853 7 24/13 1 063 30AH 3 0 1 36 19 1 486 5230 3 — 853 7 30/7 1 063 30AH 3 0 1 36 19 1 486 5230 3 Greeley 927 2 37 1 108 30AH 3 0 1 36 19 1 486 5230 3 — 927 2 18/19 1 108 30AH 3 0 1 36 19 1 486 5230 3 — 927 2 24/13 1 108 30AH 3 0 1 36 19 1 486 5230 3 — 927 2 30/7 1 108 30AH 3 0 1 36 19 1 486 5230 3 — 1024 5 18/19 1 165 30AH 3 0 1 36 19 1 486 5230 3 — 1024 5 24/13 1 165 30AH 3 0 1 36 19 1 486 5230 3 — 1024 5 30/7 1 165 30AH 3 0 1 36 19 1 486 5230 3 — 1080 6 18/19 1 196 30AH 3 0 1 36 19 1 486 5230 3 — 1080 6 24/13 1 196 30AH 3 0 1 36 19 1 486 5230 3 — 1080 6 30/7 1 196 30AH 3 0 1 36 19 1 486 5234 3 — 1108 6 24/13 1 212 34AH 4 2 1 91 20 1 511 5234 3 — 1172 3 18/19 1 246 34AH 4 2 1 91 20 1 511 5234 3 — 1172 3 24/13 1 246 34AH 4 2 1 91 20 1 511 5234 3 — 1127 0 42/19 1 222 34AH 4 2 1 91 20 1 511 5238 3 — 1534 0 42/19 1 427 38AH 5 2 2 36 21 9 556 5238 3 — 1534 0 54/7 1 427 38AH 5 2 2 36 21 9 556 5240 3 — 1700 0 42/19 1 502 40AH 6 1 2 77 22 8 578 5240 3 — 1700 0 54/7 1 502 40AH 6 1 2 77 22 8 578 5240 3 — 1691 0 1 498 40AH 6 1 2 77 22 8 578 5244 3 — 2303 5 54/37 1 750 44AH 8 7 3 95 24 5 622 5244 3 — 2303 5 63/28 1 750 44AH 8 7 3 95 24 5 622 5244 3 — 2338 0 42/19 1 762 44AH 8 7 3 95 24 5 622 Repair Sleeves—5200 Series for AAAC and ACAR Conductors (cont.)
Features:
- Restores the conductor to 95% of its rated strength, where up to one-third of the aluminum strands are damaged
- ANSI C119.4 Class A qualified
- Permanent markings for ease of installation and identification
Applications:
- Compression repair sleeve for AAAC and ACAR conductors
The 5200 Series Repair Sleeve is designed for AAAC and ACAR conductors. The repair sleeve incorporates an improved design of interlocking extrusions, providing a permanent grip on the conductor when compressed.
The repair sleeve will restore 95% of the rated strength of the conductor with up to one-third of the aluminum strands damaged.

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